TRG_Catalog_2017-flipPrep

PRODUCT CATALOG & ORDERING GUIDE

Call TRG and get The Right Gasket Home of the Evolution System Call us at 1.800.452.4275

What’s in your Toolbox?

Drawer 1: TRG Catalog In print, on a USB drive, or download at TheRightGasket.com. For most every device.

Drawer 2: Customer Log We keep a database of everything you order. It’s part of our computerized production process.

Drawer 3: The Total Tag Fully customizable — We can print your logo, our logo, or no logo. The Total Tag ships with every order.

Drawer 4: Exceptional customer service and products TRG’s gasketeers have more than 60 years experience. Our gaskets are proudly made in the USA and NSF approved

Drawer 5: Online Ordering Simply log on to www.TheRightGasket.com and get your order started — 24 hours a day!

Drawer 6: TRG Sample Kit A well-organized kit with a sample of every gasket TRG makes. This helps you to easily order The Right Gasket!

TRG is Total Refrigeration Gaskets , home of the Evolution System , and where you get The Right Gasket .

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Call us at 1.800.452.4275 Email us at CustomerService@TheRightGasket.com

Call TRG and get The Right Gasket

Our “Gasketeers” are here to help.

To place an order from this catalog or inquire about the services and products we offer, contact us by phone, 24-hour fax, e-mail, text, or mail. We can’t wait to hear from you!

Call 1-800-452-4275 today! Mon-Thurs: 7:30 a.m. – 5:00 p.m. (ET) Fri: 7:30 a.m. – 4:00 p.m. (ET) Sat-Sun: Closed Se habla español!

Consider our customer service a valuable tool in your toolbox.

✓ ✓ Huge inventory

Contact Us By Phone 800-452-4275

✓ ✓ Fast shipping

Contact Us By Fax 407-889-5714

✓ ✓ Knowledgeable sales staff

Contact Us Online www.TheRightGasket.com

✓ ✓ Exceptional

customer service

✓ ✓ Providing satisfaction and support since 1989

Contact Us Via E-Mail or Text Customerservice@TheRightGasket.com

We accept:

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Call TRG and get The Right Gasket

Table of Contents:

Order Information Terms & Conditions

1 3 4

About TRG

Gaskets

Gasket Information Dart Style Gaskets Push In Gaskets Screw On Gaskets Glass Door Gaskets

6

11 16 18 20 22 26 28 38 50 61 82 84 91 95

Miscellaneous Gaskets and Retainers

Walk-in Hardware Terminology

Walk-in Mechanical Latches

Walk-in Pull Handles

Walk-in Hinges

Walk-in Miscellaneous

Reach-in Hardware Terminology

Reach-in Latches

Reach-in Pull Handles Reach-in Pivot Hinges

Reach-in Edgemount Hinges

101 108 119 186 187

Reach-in Miscellaneous

TRG Total Pages Manufacturer Listings

Index

Item Number Index

Total Refrigeration Gaskets

2205 Platinum Rd Apopka FL 32703 CustomerService@TheRightGasket.com 1.800.452.4275

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Returns 1. Custom made gaskets and electrical items cannot be returned. We encourage you to contact our Customer Service Department with any problem, no matter what the issue. We will work to achieve an acceptable outcome no matter what has transpired. 2. All other items will be charged a 20% restocking fee and must be returned by the customer. 3. ALL returns must be accompanied by an RMA number. No goods will be accepted without an RMA number. Please call Customer Service to obtain an RMA number. RMA numbers will expire in 30 days, so please return goods promptly. 4. No RMA will be issued for returns over 30 days after invoice date. 5. If the error or issue was caused by TRG, all costs will be absorbed by TRG and the error will be corrected as quickly as possible. This can easily be determined as all phone conversations, emails and purchase orders are saved for order accuracy. Pricing 1. Pricing is subject to change at any time. 2. Quotes are good for 30 days. Backorders 1. If an item is back ordered and you have requested a partial shipment, the order will be divided into multiple orders and will be invoiced separately. Images and Products 1. Although OEM part numbers are used in this catalog, the products sold are not necessarily from the OEM. 2. Our custom made gasket extrusions are made in the USA by a major OEM extruder and are NSF approved. 3. Manufacturers are constantly changing and improving items. The images in this catalog are as accurate as possible at the time of publication.

Terms & Conditions

Ordering 1. There is a $10 minimum order. Any order less than $10 will have an additional $3 fee added. 2. Custom gasket orders must have a minimum of one working day for production. Same-day gasket orders MAY be available upon request. A limited number of gaskets can be shipped the next working day upon request. We recommend ordering as early in the day as possible if your gaskets must be expedited. Shipping 1. All small packages are shipped via UPS. Large orders can be shipped via freight carriers. 2. The shipping amount line on your invoice will include the normal UPS rate plus a $2 handling fee. 3. We will be happy to ship Freight Collect or 3rd party via UPS. A separate $2 handling fee will be added to the invoice. 4. Long or very large items may require special packaging to ensure safe transport. This may include a special handling fee. 5. Damaged/incorrect orders need to be reported immediately to our Customer Service department. Please retain any damaged packaging for one week for possible UPS inspection. Payment Terms 1. TRG will be happy to extend credit to our customers when a credit application has been completed and approved. All invoices are due 30 days from the date of the invoice. Net 30 accounts may not be paid with Credit Cards 2. We also accept MasterCard, Visa, and American Express. 3. COD is available, but there will be an additional UPS COD fee added to the freight charge.

Your Customer Service representative will inform you of any changes when ordering.

Total Refrigeration Gaskets Call us at 1.800.452.4275

Who Is TRG? Total Refrigeration Gaskets Inc. was founded in 1989 with the objective of making gaskets that fit and seal properly. Along with manufacturing gaskets, we

began installing gaskets at the local Orlando area theme parks. Hardware was soon added to our product line, as it was necessary for the scope of work. We found our niche, and have continued to specialize in products that make doors close and seal. By specializing, we have used the knowledge gained through installations, attending new equipment shows, interacting with our customers through workshops, and customer input to develop a highly trained Customer Service Department. We pride ourselves in our knowledge and our genuine commitment to assisting customers. Part of that commitment involves staying current with the manufacturers’ changing products. Total Refrigeration Gaskets Inc. began with four gasket profiles. Over time, we have evolved to thirty-six. As manufacturers change their profiles, we will continue to add to our product line to remain current. In 2001, we decided to focus on manufacturing gaskets and distributing hardware. In order to do that, we closed our installation department. Installing was an invaluable learning experience, but we preferred not competing with our local customers, instead concentrating on growing the manufacturing division. Although we still have many customers who were established in our first year of business, we have grown to be an international company, with customers not only in the USA, Canada, and Mexico, but in Europe, U.A.E., and Egypt. Along with growth came the need to focus on organization. As always, maintaining our delivery

commitments was a high priority, so in 2009 we created a custom order entry program, giving us features that expedite our workflow as well as offer value to our customers. Our ability to create Customer Logs and use manufacturer’s part numbers are two of the added benefits. At the same time our office became paperless. In 2011 that program was integrated with a custom production program, taking the production department paperless. This allows us to track the progress of an order and expedite if necessary. More importantly, we now have our Total Tag , which gives you—the customer—all the information you need at your fingertips. More information is now available to you 24 hours a day. Our Order Online allows you to work on your schedule. You can get a quote or place an order day or night. Just establish your Online credentials with Customer Service, and your order will go directly into our system so we can begin production on it the next working day. We believe in giving you a quality product as well as the additional tools to help you do your job. This catalog not only shows products, but helpful tips and information to make you more productive. Our Gasket Sample Kit has been organized to save you time and avoid mistakes. When used to their capacity, our Customer Log and Total Tag are excellent tools to organize your work. Our online catalog can be accessed via computer, tablet, or smart phone. We encourage you to spend time with this catalog to reap the benefits that it has to offer, and to call Customer Service at (800) 452-4275 with your questions or comments. Remember—you are the boss.

Call TRG and get The Right Gasket

Gaskets

The TRG Advantages: The TRG Total Tag • The tool that moves your gasket to you. • Have it

The TRG Total Tag

Every gasket you order from TRG gets a label in our production line. It’s tagged with all the information we use to get it right the first time.

Your Custom Information

Your Brand (or ours, or none)

Your purchase order number

PO# 719919 Job Name: STORE #5555 20-1567 77 x 36 1/2 MAG 3SC PRODUCE COOLER Order #37861 Order Date: 10/19/2017 Code: 999

Your job name, work order number, or anything you would like. Description of item

Any name you choose that tells you to which unit this item belongs.

TRG’s order number

The date this order was placed.

The number on the back of all gaskets in this order.

But we don’t stop there. We’ll be glad to omit our logo if you prefer. Or we’ll put your name and/or logo on it. And you can add a Job Name, Work Order, Customer Name, the unit that particular gasket is for, or whatever you need so your crew can work faster and better. • Organize your work • Increase accuracy • Reinforce your brand • Save time

6

Have you Evolved? The TRG Evolution System Simplifies your life!

Gaskets

• Easily installed retrofit retainer and gasket that replaces screw-on gaskets with snap-in gaskets. • The gasket retainer creates the thermal break. • With the Evolution System installed, future gasket installations require no tools. • External gasket bellows are less vulnerable to abuse and easier to clean.

Install TRG Evolution System in two simple steps:

The Evolution System includes: • Pre-drilled, cut-to-length gasket retainer • Snap-in gasket • Stainless steel phillips screws Installing Evolution System is easy! All you need is: • Drill • 1/8" drill bit (TRG Item: 99-T190-AG) • Phillips screwdriver bit for your drill • TRG’s Totally Radical GOO (or food grade silicone) To order: Measure the inside plate of the door or drawer.This can be done by lifting the screw-on gasket from the inside.You do not have to remove the gasket. For more information please contact us.

Gasket Retainer

#1: Screw in the retainer

Snap-in Gasket

#2: Snap in the gasket

7

Anatomy of a Magnetic Gasket Helpful terms when describing a gasket

Gaskets

Magnet Pocket

Accordion

Base

Dart

Magnet Pocket

Accordion

Base

Flap

Magnet Pocket

Accordion

Base

Wedge

Got questions?   We've got answers! Call us at 1.800.452.4275

8

Getting The Right Gasket is as easy as A B C

Gaskets

A.  Identify the Profile How does your gasket mount to the door?

Does it Screw On ? (TRG color code: Blue

Ask us for a TRG Sample Kit. Use the color code here to identify the correct profile.

● )

Has a flap

Is it a Dart Style ? (TRG color code: Black

● )

Has a narrow arrow

Does it Push In ? (TRG color code: Green

● )

Has a wide wedge

Dart style Glass Door gaskets are in a separate group for easy identification.    (TRG color code: Red ● )

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9

Gaskets

B.  Measure your gasket All gaskets can be measured Corner-to-Corner (Outside Dimensions). Look for “Measure Here” on each profile diagram.

Corner-to-Corner

Dart-style and Push-In gaskets can also be measured Dart-to-Dart If a gasket is ill-fitting, in poor condition, or missing, we recommend Dart-to-Dart measurement.

Dart-to-Dart

A simple way to be sure of getting an accurate measurement is to measure from the center of the grooves, or from the outside of one side to the inside of the other (see below).

Outside-to-Inside

Still confused? Check our Total Pages in the back of this catalog, where our items are listed by manufacturer.

C.  Number of Sides Most Walk-in gaskets do not extend across the bottom of the door.Tell us if your gasket has 3 or 4 sides.

Total Refrigeration Gaskets Call us at 1.800.452.4275 Ca l us at . .

10

What is Santoprene?

Santoprene is a registered trademark for a thermoplastic elastomer (TPE). As the name might suggest, Santoprene was originally registered by Monsanto Company in 1977, and is now owned by Exxon Mobil. Santoprene elastomer possesses the same levels of flexibility and durability that are commonly found with natural rubber compounds. Because of the longer life of Santoprene elastomer in both extreme hot and cold environments (–80° F to 275° F), the material is sometimes a better choice than PVC. Warmers and Blast Chillers would be examples. Santoprene is resistant to harsh chemicals, grease, and

oil, making it an excellent choice for cook lines. There are down sides to Santoprene. A Santoprene gasket is stiffer than a PVC gasket. Older units require a more flexible gasket to compensate for imperfections. Santoprene does not “give” quickly, and takes more time to seat. Due to the higher temperature range, applying heat to help seat a gasket is not an option. Another downside is that Santoprene material is more expensive, and the fabrication is more difficult. There are a limited variety of profiles available in Santoprene.

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11

D art G askets

Gaskets

20-10-012 Gray

20-10-516 Gray/Black

1/2"

5/8"

3/4"

1/2"

1"

1-1/16"

Measure here

Measure here

Outside Dimensions

Outside Dimensions

* Available in SANTOPRENE®

20-10-508 Gray

20-10-436 Gray/Black

9/16"

5/8"

1/2"

3/4"

1"

1-3/8"

Measure here

Measure here

Outside Dimensions

Outside Dimensions

Total Refrigeration Gaskets Call us at 1.800.452.4275

Gaskets 12

D art G askets

20-10-018 Gray/Black

20-1445 Gray

11/16"

11/16"

9/16"

3/8"

3/8"

11/16"

Measure here

13/16"

Measure here

Outside Dimensions

Outside Dimensions

20-10-130 Gray/Black

20-1567 Gray

5/8"

5/8"

3/8"

1/2"

1/2"

5/16"

1"

Measure here

Measure here

Outside Dimensions

Outside Dimensions

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13

D art G askets

Gaskets

20-6601 Black

20-10-995 Black

3/8"

1/2"

7/16"

1"

7/8"

Measure here

Measure here

Outside Dimensions

Outside Dimensions

20-1624 Black

20-1519 Black

15/16"

15/16"

7/16"

1/2"

15/32"

1-1/4"

1-1/4"

Measure here Outside Dimensions

Outside Dimensions

Measure here

Total Refrigeration Gaskets Call us at 1.800.452.4275

Gaskets 14

D art G askets

20-1230 Gray

20-10-091 Gray/Black

1"

3/8"

7/16"

1/2"

13/16"

1"

Measure here Outside Dimensions

Measure here

Outside Dimensions

20-1515 Black

20-10-001 Black

7/16"

13/32"

1/2"

1/2"

3/8"

Measure here

Measure here Outside Dimensions

Outside Dimensions

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15

D art G askets

Gaskets

20-10-029 Gray

20-10-060 Gray

9/16"

9/16"

5/8"

7/16"

9/16"

1"

15/16"

Measure here

Measure here

Outside Dimensions

Outside Dimensions

Does your gasket look like this? Here’s a Tip! Make sure your magnet is in the right place. During handling and shipping, the magnet can drop down out of the corner. Follow these simple instructions to correct the issue.

1. Lay the gasket on a flat surface.While holding pressure on the magnet (left hand), lift the corner (right hand) curling the gasket toward itself. 2. Place your thumb firmly on the magnet (right hand) while releasing the other hand (left hand). 3. Keeping continued firm pressure on the thumb, and no pressure on the magnet with the other hand, bend the gasket away from itself pulling the magnet into the corner. Repeat as needed.







Gaskets 16

P ush -I n G askets

20-1504 Gray

20-9542 Gray

7/8"

9/16"

5/8"

DISCONTINUED USE 20-9542 1"

1-1/16"

Outside Dimensions

Measure here

Measure here

20-9892 Gray

20-1357 Blue/Black

7/8"

11/16"

1/2"

3/4"

3/8"

Measure here

Measure here

Outside Dimensions

Outside Dimensions

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17

P ush -I n G askets

Gaskets

20-1169 Gray

20-1471 Gray/Black

7/16"

1"

5/8"

5/8"

3/4"

3/4"

Measure here

Measure here

Outside Dimensions

Outside Dimensions

Extend the life of your gaskets

•  Gaskets should be cleaned regularly with warm water, a mild detergent, and a soft cloth. •  Never use sanitizer or bleach on your gaskets as they are caustic to PVC. •  Never use sharp objects to scrape gaskets as this can weaken the accordion and cause premature failure. •  Encourage the use of latches and pull handles. Grabbing the top of the door can cause unnecessary wear, and fingernails may create small tears that will grow.

Gaskets 18

S crew -O n G askets

20-6449 Gray/Black

20-1094 Gray

5/8"

5/8"

1/2"

5/8"

7/8"

13/16"

Measure here

Measure here

Outside Dimensions

Outside Dimensions

* Available in Santoprene®

20-5270 Gray

20-5804 Gray/Black

3/8"

1/2"

3/4"

3/4"

5/8"

Measure here Outside Dimensions

Measure here

Outside Dimensions

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19

S crew -O n G askets

Gaskets

20-1059 Gray

20-EVSYS Gray

7/16"

5/8"

3/4"

1-1/8"

3/4"

Measure here

Outside Dimensions

Outside Dimensions

Measure here

20-EVGSK Gray

20-EVRET Gray

1/2"

1-1/8"

1/4"

3/8"

1"

Measure here

Measure here

Outside Dimensions

Outside Dimensions

Total Refrigeration Gaskets Call us at 1.800.452.4275

Gaskets 20

G askets for G lass D oors

20-1510 Black

20-10-057 Black

5/8"

1-1/8"

5/16"

5/16"

1/4"

1-1/8"

Measure here

Outside Dimensions

Outside Dimensions

Measure here

20-10-558 Black

20-3646 Black

3/4"

5/8"

3/8"

1"

1-3/8"

Outside Dimensions

Outside Dimensions

Measure here

Measure here

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21

G askets for G lass D oors

Gaskets

20-9548 Black

20-1086 Gray

5/8"

1/2"

5/16"

3/8"

Measure here

Measure here

Outside Dimensions

Outside Dimensions

What kind of Swing Glass Door is it? There are two major manufacturers of Swing Glass Doors.The cooler will be made by another manufacturer, but the odds are that the doors are made by Anthony,Ardco (A Division of Anthony), or Styleline. •  Anthony International / Ardco a. Anthony International doors will have “AI” or “Anthony” etched in the bottom right corner of the glass. b. Ardco will have an identification plate on the top of the door. c. If you have a bank of doors, the identification is on the top left side of the frame. •  Commercial Refrigerator Door (also known as Styleline) d. If you have a bank of doors, the identification is on the top left side of the frame. e. If it is a single door, there will be a sticker on the back by the light switch. You may also find Hussman glass doors, but the complete unit will be made by Hussman, with obvious branding.

Gaskets 22

P ie C ase G askets

ITEM # DESCRIPTION 21-INGSK900 Wiper Gasket 15-1/2" 21-INGSK901 Bumper Gasket 15-1/2" Right 21-INGSK902 Bumper Gasket 15-1/2" Left

Wiper Gasket

Bumper Gasket

15/16"

15/16"

5/8"

1/4"

1/4"

C losed C ell F oam G asket

A

ITEM # 21-ABG

• Adhesive Backed • Sponge Rubber with Closed Cells

B

ITEM #

A B LENGTH

21-ABG-121

1"

1/2" 1/2" 1/4" 1/4" 1/8"

10' 20' 10' 20' 75'

21-ABG-121-20 1"

21-ABG-141

1"

21-ABG-141-20 1" 21-ABG-1812-75 1/2"

V ictory G asket R etainer

ITEM # 25-35105

ITEM # DESCRIPTION 23-35105 Replacement Gasket Retainer for Victory Units

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23

R etrofit S nap - in G asket R etainer

Gaskets

• Mounts flat to the door • Gray rigid PVC extrusion • Surface mount retainer can be screwed to most doors allowing the use of most single Dart style gaskets.

• Retainer will add 9/32" thickness to the gasket area and will in most cases require hinges to be shimmed or a higher offset hinge. • You must have 1-1/4" reveal around the outer edge of the door (where the existing gasket sits) to insure that the retainer will lie flat. • Screws can be countersunk into the retaining groove for mounting. The gasket dart may be notched at the screw heads to allow proper fit.

ITEM #

WIDTH

HEIGHT

LENGTH

19-10-516R

1-1/8"

9/32"

96"

R eplacement S nap - in G asket R etainer

• Replacement gasket retainer available in 8' lengths • Easy replacement • Gray rigid PVC extrusion • Used in new doors or replaces existing broken retainer (Doors should be foam-filled)

A

B

Inside of Door

Outside of Door

ITEM #

WIDTH

HEIGHT

LENGTH

19-10-516T

7/8"

3/8"

96"

How to install a Gasket Retainer •  Remove Old Track:  Slit the track with a razor knife down the center of the groove.The track will lift out in two pieces. •  Install Replacement Track:  Cut the track to length with mitered corners. Slide the inside pan of the door into the slot on the "A" side of the track in the diagram above.With the track in the proper position in the corners, push down on the "B" side of the track to snap into place.

24

Who's the Boss? G asket B oss

Too many gaskets and not enough time? Tired and sore thumbs? The gasket boss installation tool is the answer to your problems.

• Saves Time

• Saves Money

• Works on push-in and dart style gaskets.

Available in two sizes: Item #99-1666 for widths up to 3-1/2" Item #99-1667 for widths between 3" and 5"

Walk-In Hardware

“I consider TRG one of my business partners.When I have problems, they go out of their way to find a solution. They rush orders, correct my mistakes, and basically know a whole lot more about doors than I know. I can rely on them, and that’s why I keep going back. They not only supply what I need, they give supportinwaysIneverexpected.Hatsoff for a great job. Keep up the goodwork!” — Eric in Newark

The TRG Advantages: Enhanced Order Entry— Spotlight on the TRG Customer Log

The TRG Comprehensive Customer Log — together with our proprietary software system—ensures your ordering process is fast, easy, and accurate. It allows you to add custom fields to your company’s records at TRG. You’ll have lots of options that will make life easier for you and your installers.

Walk-In 26

Walk-In Hardware Terminology General Terminology •  Flush:  When the door is closed, it is Flush with the wall. You cannot see the side of the door or the gasket. •  Offset:  When the door closes on top of the wall (the side of the door and gasket are visible when closed), it is an Offset closing door. The Offset is the distance between the front face of the wall to the front face of the door. Offset should always be measured on the hinge side.

Offset

Door

Jamb

Jamb

•  Swing:  The Swing of the door is established by standing outside the unit with the door closed. If the hinges are on the right, it is Right Swing. If they are on the left, it is a Left Swing. Latch Terminology •  Mechanical Latch:  A Mechanical Latch has a lever that retracts the tongue to release the door. •  Strike:  The tongue catches the Strike, which is the piece mounted to the jamb. •  Pull Handle:  A Pull Handle does not have a strike. A door with a Pull Handle must have a magnetic gasket to hold the door closed. •  Inside Release:  An Inside Release is necessary with a Mechanical Latch or a Pull Handle that can be locked. This is a safety issue. There should always be a functioning inside release.

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27

Walk-In Hardware Terminology (cont.)

Hinge Terminology •  Base:  The Base of the hinge is the piece mounted to the jamb. •  Strap/Flange:  The Strap or Flange is the piece mounted to the door. •  Cam-Rise/Cam-Lift:  A Cam-Rise or Cam-Lift hinge raises the door slightly as it opens. •  Spring Assist:  A Spring Assist hinge adds extra closing force. •  Reversible:   Unless otherwise specified by right or left in the description, hinges in the catalog are Reversible.

Walk-In

How to Reverse 22-1245, 22-1246, 22-1248, 22-1249, 22-1346, 61-W59, and 61-W60 Series Hinges









Separate strap and base

Remove cam

Seat cam in base

Remove cap insert in opposite side









Flip strap

Align strap to "closed door" position

Slide strap over rod

Voila!

Total Refrigeration Gaskets Call us at 1.800.452.4275

Walk-In 28

K ason 58 W alk - in L atch

ITEM# 22-58-LO

10-5/16"

2-13/16"

2-3/16"

3-1/16

ITEM# 22-58-14-SO

ITEM# 22-58-24-SO

ITEM# 22-58-00-SO

2-7/16"

3-3/4"

3-1/8"

• Latch, strike and inside release necessary for complete kit. All parts sold separately. • Can be locked with padlock • Heavy duty latch • Will work with door closer

See next page for inside releases and item numbers

• Adjustable strike • Chrome plated • Drilled and countersunk for 1/4" screws

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29

K ason 58 I nside R elease

22-481C-4 (4-1/2") 22-481C-6 (6-1/2")

ITEM # 22-481C

7-3/16"

ITEM # 22-486C

1-1/2"

Walk-In

ITEM 22-486-900

4-7/16"

1-1/2"

ITEM 22-489C

ITEM # 22-58-LO 22-58L-LO 22-58-00-SO 22-58-14-SO 22-58-24-SO 22-481C-4 22-481C-6 22-486C-4 22-486C-6 22-489C-4 22-489C-6 22-486-900

DESCRIPTION

Latch only

Locking Latch only Strike only, Flush

Strike only, 3/4" to 1-1/2" Offset (Can use up to 1-5/8")

Strike only, 1-3/4" to 2-1/2" Offset Inside Release for 4" Thick Door Inside Release for Door Over 4" Thick

7-3/16" Diameter Recessed Cup Inside Release for Door 4" Thick 7-3/16" Diameter Recessed Cup Inside Release for Door Over 4" Thick 4-7/16" Diameter Recessed Cup Inside Release for Door 4" Thick 4-7/16" Diameter Recessed Cup Inside Release for Door Over 4" Thick

Inside Bumper Guard for 22-486C

Total Refrigeration Gaskets Call us at 1.800.452.4275

Walk-In 30

CHGW19 W alk - in L atch

ITEM # 61-W19

10-15/32"

1-1/8"

3-1/16"

ITEM # 61-W19-00-SO

ITEM # 61-W19-14-SO

ITEM # 61-W19-24-SO

4"

3"

2"

• Latch, strike, and inside release necessary for complete kit. All parts sold separately

• Can be locked with padlock • Will work with door closer

See next page for inside releases and item numbers

• Adjustable strike • Chrome plated • Drilled and countersunk for 1/4" flat head screws

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31

CHGW19 I nside R elease

61-W28-2400 (4-1/2") 61-W28-2800 (8-1/2") Can be cut to size

ITEM # 61-W28-2400

Walk-In

3-1/2"

ITEM # 61-W28-3400

1-17/32"

ITEM # 61-W28-1000

ITEM #

DESCRIPTION

61-W19-LO Latch only 61-W19L-LO Locking Latch only 61-W19-00-SO Strike only, Flush

61-W19-14-SO Strike only, 3/4" to 1-5/8" Offset 61-W19-24-SO Strike only, 1-5/8" to 2-1/2" Offset 61-W28-1000 Panic Bar Release for 4" Thick Door 20" Length 61-W28-2400 Inside Release for 4" Thick Door 61-W28-2800 Inside Release for Door Over 4" Thick

61-W28-3400 4-7/16" Diameter Recessed Cup Inside Release for Door 4" Thick 61-W28-3800 4-7/16" Diameter Recessed Cup Inside Release for Door over 4" Thick

Total Refrigeration Gaskets Call us at 1.800.452.4275

Walk-In 32

K ason 56 W alk - in L atch

ITEM # 22-56-LO

11-1/32"

3-3/8"

3-3/8"

2-7/16"

5-11/16" 7"

ITEM # 22-56-00-SO

ITEM # 22-56-24-SO

ITEM # 22-56-14-SO

2-7/16"

3-1/8"

3-3/4"

• Latch, strike, and inside release necessary for complete kit. All parts sold separately • Can be locked with padlock • Heavy duty latch • Will not work with door closer; use Kason 78 instead.

See next page for inside releases and item numbers

• Adjustable strike • Chrome plated • Drilled and countersunk for 1/4" screws

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33

K ason 56 I nside R elease

22-481A-4 (4-1/2") 22-481A-6 (6-1/2")

ITEM # 22-481A

7-3/16"

ITEM # 22-486A

1-1/2"

Walk-In

ITEM 22-486-900

4-7/16"

1-1/2"

ITEM 22-489A

ITEM # 22-56-LO 22-56L-LO 22-56-00-SO 22-56-14-SO 22-56-24-SO 22-481A-4 22-481A-6 22-486A-4 22-486A-6 22-489A-4 22-489A-6 22-486-900

DESCRIPTION

Latch only

Locking Latch only Strike only, Flush

Strike only, 3/4" to 1-1/2" Offset (Can use up to 1-5/8")

Strike only, 1-3/4" to 2-1/2" Offset Inside Release for 4" Thick Door Inside Release for Door Over 4" Thick

7-3/16" Diameter Recessed Cup Inside Release for Door 4" Thick 7-3/16" Diameter Recessed Cup Inside Release for Door Over 4" Thick 4-7/16" Diameter Recessed Cup Inside Release for Door 4" Thick 4-7/16" Diameter Recessed Cup Inside Release for Door Over 4" Thick

Inside Bumper Guard for 22-486A

Total Refrigeration Gaskets Call us at 1.800.452.4275

Walk-In 34

K ason 78 W alk - in L atch

ITEM # 22-78-LO

11-1/32"

3-3/8"

3-3/8"

2-7/16"

5-11/16" 7"

ITEM # 22-78-00-SO

ITEM # 22-78-24-SO

ITEM # 22-78-14-SO

2-7/16"

3-1/8"

3-3/4"

• Latch, strike, and inside release necessary for complete kit. All parts sold separately • Can be locked with padlock • Heavy duty latch • Soft tongue spring works with door closers • Adjustable strike

See next page for inside releases and item numbers

• Available in Chrome or Brushed Chrome • Drilled and countersunk for 1/4" screws

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35

K ason 78 I nside R elease

22-481C-4 (4-1/2") 22-481C-6 (6-1/2")

ITEM # 22-481C

7-3/16"

ITEM # 22-486C

1-1/2"

Walk-In

ITEM 22-486-900

4-7/16"

1-1/2"

ITEM # 22-489C

ITEM # 22-78-LO

DESCRIPTION Latch Only Chrome

22-78-LO-BC 22-56-00-SO

Latch Only Brushed Chrome Strike Only, Flush, Chrome

22-56-00-SO-BC

Strike Only, Flush, Brushed Chrome Strike Only 3/4" to 1-5/8" Offset Chrome

22-56-14-SO

22-56-14-SO-BC

Strike Only 3/4" to 1-5/8" Offset Brushed Chrome Strike Only 1-3/4" to 2-1/2" Offset Chrome Strike Only 1-3/4" to 2-1/2" Offset Brushed Chrome

22-56-24-SO

22-56-24-SO-BC

22-481C-4 22-481C-6 22-486C-4 22-486C-6 22-489C-4 22-489C-6 22-486-900

Inside Release for 4" Thick Door Inside Release for Door Over 4" Thick

7-3/16" Diameter Recessed Cup Inside Release for 4" Thick Doors 7-3/16" Diameter Recessed Cup Inside Release for Over 4" Thick Doors 4-7/16" Diameter Recessed Cup Inside Release for 4" Thick Doors 4-7/16" Diameter Recessed Cup Inside Release for Over 4" Thick Doors

Inside Bumper Guard for 22-486C

Total Refrigeration Gaskets Call us at 1.800.452.4275

Walk-In 36

CHGW38 W alk - in L atch

ITEM # 61-W38

11-15/32"

2-17/32"

2-9/32"

3-3/8"

ITEM # 61-W38-00-SO

ITEM # 61-W38-24-SO

ITEM # 61-W38-15-SO

2"

3-1/8"

4"

1-7/8"

1-7/8"

1-7/8"

• Latch, strike, and inside release necessary for complete kit. All parts sold separately • Can be locked with padlock • Heavy duty latch • Will not work with door closer

See next page for inside releases and item numbers

• Adjustable strike • Chrome plated • Drilled and countersunk for 1/4" screws

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37

CHGW38 I nside R elease

61-W28-2400 (4-1/2") 61-W28-2800 (8-1/2") Can be cut to size

ITEM # 61-W28-2400

Walk-In

3-1/2"

ITEM # 61-W28-3400

1-17/32"

ITEM # 61-W28-1000

ITEM #

DESCRIPTION

61-W38-LO Latch only 61-W38-00-SO Strike only, Flush

61-W38-15-SO Strike only, 3/4" to 1-5/8" Offset 61-W38-24-SO Strike only, 1-3/4" to 2-1/2" Offset 61-W28-1000 Panic Bar Release for 4" Thick Door 20" Length 61-W28-2400 Inside Release for 4" Thick Door 61-W28-2800 Inside Release for Door Over 4" Thick

61-W28-3400 4-7/16" Diameter Recessed Cup Inside Release for Door 4" Thick 61-W28-3800 4-7/16" Diameter Recessed Cup Inside Release for Door Over 4" Thick

Total Refrigeration Gaskets Call us at 1.800.452.4275

Walk-In 38

K ason 27C D eadbolt H andle L atch

ITEM # DESCRIPTION 22-27C Locking Deadbolt Handle with Inside Release

12-7/8"

7-3/4"

15/32"

4"

DOOR

JAMB

• Can use lock cylinder or padlock • Bolt can be locked in open position • Knob style release • Chrome plated • Drilled and countersunk for 1/4" fillister head screws

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39

B ally 16622 P ull H andle

Walk-In

ITEM # 30-16622

DESCRIPTION

Locking Handle with Knob Inside Release

14-1/4"

3-1/8"

2-13/16"

2-3/4"

• Handle comes complete with inside release • Designed for flush closing walk-in coolers and freezers • Has cylinder lock and accepts a padlock

• Satin finish cast aluminum • Used on doors up to 42" wide

Total Refrigeration Gaskets Call us at 1.800.452.4275

Walk-In 40

K ason 1229 W alk -I n H andles

ITEM # 22-1229

ITEM # 22-1229C-00

2-3/8"

1-5/8"

7"

10-3/4"

1-7/8"

• Pull handle for door with magnetic gaskets • Rod length for 3-1/2 to 4" thick doors • Metal hub and flange, stainless steel arm and bolt, nylon shaft, polypropylene strike • Brushed chrome • Drilled and countersunk for 1/4" fillister head screws or #12 self-tapping screws • Inside lock uses #10 flathead screws

See next page for inside releases and item numbers

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41

K ason 1229 I nside R elease

Walk-In

ITEM # 22-1229C-IR

ITEM #

DESCRIPTION

22-1229-00 22-1229C-00

Pull Handle No Lock Flush

Pull Handle with Lock Flush 22-1229C-CYL Replacement Lock Cylinder 22-1229C-IR Replacement Inside Release 22-1229C-FK Freezer Kit for Low Temperature Applications

Total Refrigeration Gaskets Call us at 1.800.452.4275

Walk-In 42

K ason 1236 W alk -I n H andle

ITEM # 22-1236C-00

14-1/32"

2-7/8"

3-11/32"

2"

• Designed for flush-closing walk-in coolers and freezers • Has cylinder lock and accepts a padlock • Concealed mounting resists tampering • Handles are stamped “1239C” but will be a 1236 if they have the pivot plate • Drilled and countersunk for 1/4" screws • Brushed Chrome

See next page for inside releases and item numbers

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43

K ason 1236 I nside R elease

ITEM # 22-1236-PR

Walk-In

ITEM # 22-1236-PRK

ITEM #

DESCRIPTION

22-1236C-00 Lever Locking Handle with Lever Inside Release 22-1236C-00K Lever Locking Handle with Knob Inside Release 22-1236-PR Lever Style Inside Release, Assembly only 22-1236-PRK Knob Style Inside Release, Assembly only 22-1239C-CYL Replacement Lock Cylinder

Total Refrigeration Gaskets Call us at 1.800.452.4275

Walk-In 44

K ason 1239C W alk -I n H andle

ITEM # 22-1239C

2-3/8"

8"

13-27/32"

• Handle comes complete with lever or knob inside release • Designed for flush closing walk-in coolers and freezers

• Has cylinder lock and accepts a padlock • Brushed chrome with textured panel • Tamper-resistant screw hole plugs, included • Drilled and countersunk for 1/4" screws

See next page for inside releases and item numbers

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45

K ason 1239C I nside R elease

ITEM # 22-1239C-PR

Walk-In

ITEM # 22-1239C-PRK

ITEM # 22-1239C-CYL

ITEM #

DESCRIPTION

22-1239C-00 Locking Handle with Lever Inside Release 22-1239C-00K Locking Handle with Knob Inside Release 22-1239C-PR Lever Style Inside Release, Assembly only 22-1239C-PRK Knob Style Inside Release, Assembly only 22-1239C-CYL Replacement Lock Cylinder

Total Refrigeration Gaskets Call us at 1.800.452.4275

Walk-In 46

K ason 906, 907 P ull H andles

9-1/2"

9-1/2"

10-1/4"

10-1/4"

1-7/16"

13/16"

13/16"

1-7/16"

Both Pull Handles are stamped 906 on back.

ITEM # DESCRIPTION 22-906 10-1/4" Interior Mount Handle Tapped for 1/4 - 20 Screws

ITEM # DESCRIPTION 22-907 10-1/4" Exterior Mount Handle Drilled for #10 Screws

✔ Textured Panel Insert

✔ Chrome Plated

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47

K ason 911 P ull H andles

Walk-In

12-1/4"

13-1/16"

1-1/2"

1"

ITEM # DESCRIPTION 22-911 13-1/16" Exterior Mount Handle Drilled for #10 Screws

✔ Textured Panel Insert

✔ Chrome Plated

Total Refrigeration Gaskets Call us at 1.800.452.4275

Walk-In 48

CHG P48 P ull H andles

ITEM # 61-P48-1010

ITEM # 61-P48-1012

12-13/16"

14-9/16"

13-7/16" 12-7/16"

10-5/8" 11-5/8"

• Solid metal casting • Trim panels cover screw heads • Interior and exterior mounting

• Interior mount tapped for 1/4 - 20 screws • Exterior mount drilled for #10 screws

ITEM # DESCRIPTION 61-P48-1010 Sculpted Handle 14-9/16" 61-P48-1012 Sculpted Handle 12-13/16"

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49

CHG P49 P ull H andles

Walk-In

ITEM # 61-P49-1500

ITEM # 61-P49-1500-6

1"

1"

7-11/16"

12-1/4"

1-7/16"

1-7/16"

6"

10-5/8"

• Anodized aluminum handle with nylon supports • Heat resistant • Trim panels cover screw heads • Interior or exterior mounting • Interior mount brass bushings accept 1/4 - 20 screws

ITEM # DESCRIPTION 61-P49-1500 Decorative Handle 12-1/4" 61-P49-1500-6 Decorative Handle 7-11/16"

Total Refrigeration Gaskets Call us at 1.800.452.4275

Walk-In 50

K ason 1346 A djustable H inge

Kason’s revolutionary Performer Hardware Series adjustable hinge allows for horizontal adjustment to compensate for door sag.

• High-rise cam lift hinge reduces wear on door sweep • Built-in spring assist • Easily reversible for right or left swing (See page 27) • Chrome plated • Covers are Elastomer to resist wear and keep out debris

ITEM #

22-1346

2-11/16"

1-7/8"

1-1/4"

6-3/16"

5-1/16"

1-1/2"

ITEM #

DESCRIPTION

22-1346-00 22-1346-11 22-1346-12 22-1346-13 22-1346-14 22-1346-15 22-1346-16 22-1346-17 22-1346-20

Adjustable Spring Assist Hinge Flush Adjustable Spring Assist Hinge 1-1/8" Offset Adjustable Spring Assist Hinge 1-1/4" Offset Adjustable Spring Assist Hinge 1-3/8" Offset Adjustable Spring Assist Hinge 1-1/2" Offset Adjustable Spring Assist Hinge 1-5/8" Offset Adjustable Spring Assist Hinge 1-3/4" Offset Adjustable Spring Assist Hinge 1-7/8" Offset Adjustable Spring Assist Hinge 2" Offset

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51

How to adjust your Kason 1346

Firmly grasp the elastomer cover between your fingers and thumb. Pull in a downward motion towards you.

Remove Cover

Using a standard ratchet set, loosen the four corner bolts. NOTE: Do not remove these bolts, just loosen enough to allow the door to move to a square position.

Walk-In

Loosen Bolts

Using a 3/8" open-end wrench, tighten or loosen the adjustable bolt until the door is square.

Tighten | Loosen

Tighten the four corner bolts.

Re-tighten Bolts

Replace the elastomer cover, putting the bottom edge in first and tilting upwards until it is firmly in place.

Replace Cover

Total Refrigeration Gaskets Call us at 1.800.452.4275

Walk-In 52

CHGW59 A djustable H inge

• Easily reversible from left to right hand swing (see page 27) • Spring assist cam-rise closing • Chrome plated • Universal mounting holes allows replacement with all competitors’ models • Built-in dwell at 140°

ITEM #

61-W59

1-1/8"

5-5/8"

1-5/8"

ITEM #

DESCRIPTION

61-W59-00 61-W59-11 61-W59-12 61-W59-13 61-W59-14 61-W59-15 61-W59-16 61-W59-17 61-W59-20

Adjustable Spring Assist Hinge Flush Adjustable Spring Assist Hinge 1-1/8" Offset Adjustable Spring Assist Hinge 1-1/4" Offset Adjustable Spring Assist Hinge 1-3/8" Offset Adjustable Spring Assist Hinge 1-1/2" Offset Adjustable Spring Assist Hinge 1-5/8" Offset Adjustable Spring Assist Hinge 1-3/4" Offset Adjustable Spring Assist Hinge 1-7/8" Offset Adjustable Spring Assist Hinge 2" Offset

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53

How to adjust yourW59 Series Hinge

STEP #1 Assemble top hinge base and flange, position hinge on door and trace the mounting holes. STEP #2 Drill out all starter holes to accommodate 1/4” countersunk at head screws (not provided) STEP #3

STEP #5

Fasten the base bracket to the door jamb using four (4) 1/4” countersunk at head screws (not provided) in the countersunk holes. STEP #6 Repeat process for bottom hinge and, then, insert flange cams into base brackets to assemble the door to the jamb and check door alignment. STEP #7

Walk-In

Position the four (4) adjusting nuts (provided) in slots on the underside of the adjusting plate, place the plate over the mounting holes on the door and fasten using four (4) 1/4” countersunk at head screws (not provided) in the countersunk holes provided. STEP #4

To adjust the hinge position to square the door: -- Remove the hinge cover screws from the ends of the top and bottom flanges -- Remove the flange cover plates to expose the adjusting screws -- Loosen, but do not remove, the four pan head adjusting screws on each hinge -- Adjust door to desired position -- Re-tighten the pan head adjusting screws -- Re-assemble the flange cover plate and tighten hinge cover screw

Remove the #6-32 x 1/4” hinge cover screw from end of flange and remove the cover plate to access the mounting holes.Align the flange holes with the four adjusting nuts and fasten using the four (4) pan head adjusting screws provided. NOTE: Left hand hinge shown.To convert to right hand, in 1xxx and 2xxx Series, alter Cam and Cap location on the flange. In 3xxx and 4xxx Series (with Spring Bracket), only change cap location. In the box: (1) Base Bracket (1) Flange with cover plate and hinge cover screw (1) Adjusting Plate (4) Adjusting Nuts (4) 1/4-20 x 7/16” Pan Head Adjusting Screws

Required (not supplied): (8) 1/4” Countersunk Flat Head Screws Level Marking Pen/Pencil Drill w/Bit for 1/4” Starter Holes

Phillips Head Screw Driver or Drill Bit for 1/4” screws Phillips Head Screw Driver for #6 hinge cover screw

Total Refrigeration Gaskets Call us at 1.800.452.4275

Walk-In 54

K ason 1245, 1246 H inge

ITEM # 22-1245

9"

1-7/8"

5-1/2"

2-5/8"

2-15/32"

2-1/8"

1-7/8"

1-7/8"

ITEM # 22-1245-FCAM

ITEM # 22-1245-FCAMO

• Cam-rise self-closing hinge reduces wear on door sweep • Built-in dwell at 130 degrees • Easily reversible for right or left swing (see page 27) • Chrome plated • Drilled and countersunk for 1/4" flat head screws

See next page for inside releases and item numbers

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55

K ason 1245, 1246 H inge

4-1/2"

2"

5-1/2"

ITEM # 22-1246

Walk-In

2-1/8"

1-5/8"

• Short strap accommodates narrow doors with windows • Cam-rise self-closing hinge reduces wear on door sweep • Built-in dwell at 130 degrees • Easily reversible for right or left swing (see page 27) • Chrome plated • Drilled and countersunk for 1/4" flat head screws • Available in flush only

ITEM #

DESCRIPTION

22-1245-00 22-1245-11 22-1245-12 22-1245-13 22-1245-14 22-1245-15 22-1245-16 22-1245-20 22-1246-00

Cam-Rise Hinge Flush

Cam-Rise Hinge 1-1/8" Offset Cam-Rise Hinge 1-1/4" Offset Cam-Rise Hinge 1-3/8" Offset Cam-Rise Hinge 1-1/2" Offset Cam-Rise Hinge 1-5/8" Offset Cam-Rise Hinge 1-3/4" Offset Cam-Rise Hinge 2" Offset

Cam-Rise Hinge Flush 22-1245-CAM Replacement Male Cam with Rod 22-1245-FCAM Replacement Female Cam for 1-1/4" & 1-3/4" Offset (hole is centered) 22-1245-FCAMO Replacement Female Cam for all Offsets EXCEPT 1-1/4" & 1-3/4" (hole is offset) 22-1245-PL 1/8" Spacer Plate for 22-1245 & 22-1246 Base 22-1248FLANGE-PL 1/8" Spacer for 22-1245 Strap

Total Refrigeration Gaskets Call us at 1.800.452.4275

Walk-In 56

K ason 1248, 1249 S pring A ssist H inge

ITEM # 22-1248

9"

1-7/8"

5-21/32"

2-15/32"

2-5/8"

2-7/16"

• Cam-rise self-closing hinge reduces wear on door sweep • Spring assist increases closing force • Built-in dwell at 120 degrees • Easily reversible for right or left swing (see page 27) • Chrome plated • Drilled and countersunk for 1/4" flat head screws

See next page for item numbers

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